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How Corrugated Packaging Is Made and When to Use Corrugated Material

Corrugated packaging accounts for more than 95% North American goods. Both at work and home, corrugated boxes are a common choice. Corrugated boxes are a staple in the retail industry. What exactly is corrugated boxes, you ask? What is the purpose of corrugated boxes? When should corrugated boxes not used?

What is corrugate packaging?

Corrugated boxes, also known as container board, is durable, cost-effective and versatile. It’s make of 3 or more sheets corrugated fiberboard. Corrugated Boxes are make of a flat material called Linerboard and a medium. This is paper that has been cut into flutes and then glue between the linerboard.

How is corrugated packaging made?

Since its humble beginnings in 1850, the process of creating corrugated packaging has not changed significantly. Corrugated boxes consists of two sheets made from flat paper, known as liners, or linerboard. These are attach to a corrugated inner substance called fluting.

These layers together are stronger than if they were use individually. You can see a weave pattern in corrugated packaging. This adds structure to the packaging and stability.

You can use different fluting to create different sizes of the material’s arch. This makes it structurally superior than many other packaging options and is an excellent option for products that require careful handling and packing. Curious for more details? In our definitive guide to corrugated packing, we dive into the process of corrugated packaging and the different flute grades.

Why Corrugated Packaging?

Corrugated packaging is a great choice for product packaging.

  • Corrugated Boxes are Stronger Than Cardboard: Corrugated boxes can used as a protective and sturdy alternative to cardboard. You can rest assured that your contents will remain safe and sound. Corrugated packaging can also withstand pressure and crush.
  • There are many sizes available for corrugated packaging. It is strong but lightweight so it can used for almost any product that requires protection, without adding weight.
  • Can be Broken down and reuse: Corrugated boxes are easy to transport and store without compromising the structural integrity.
  • They are good for the environment: Kraft packaging is an eco-friendly option that consumers will love.

corrugated boxes

When to Use Corrugated Boxes

For products that must transported from a warehouse to a processing center and on to a delivery vehicle, corrugated packaging is the best choice. It must withstand the repeated handling of multiple people and machines. For added protection and security, wrap the interior product in cushioning to provide additional protection.

If you are looking for full customization of your packaging design, corrugated boxes can be a great option. Corrugated boxes offer all the advantages of cardboard but with the added strength and durability. You can also add additional features such as custom opening folds, flaps or die-cuts to make your design unique without worrying about damaging the product.

Corrugated boxes are essential if you sell food. Corrugated boxes are more sustainable and healthier than traditional paper. With so many people shopping online for groceries and delivery, corrugated boxes is becoming increasingly popular. Companies are opting to insulate corrugated boxes to provide even greater protection and seal in temperature, particularly for perishable items.

Select a trusted corrugated packaging box manufacturer

Fast Custom Boxes has decades of experience and deep knowledge about custom packaging across many industries. We can provide full-service packaging design services as well as printing services.

Fast Custom Boxes can help you choose the right packaging material and design a look that will captivate your audience.

We’d love to help you create the perfect product design.

Contact us even if you aren’t sure which type of packaging is best for your product. Our experts will listen to your ideas and help you create packaging that perfectly conveys them all.

Scarlett Watson

There are a lot of misconceptions out there about what it means to be a pinoy flix blogger. People often think that pinoyflix bloggers are unemployed or don't have "real" jobs. But the truth is, being a Pinay flix is a real job and it can be very rewarding. If you're thinking about starting a Pinayflix blog, don't let the naysayers discourage you. Who knows, you might just end up making a living doing something you love!

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